Steel BeamInstallers
Two installers seen from behind lifting a steel beam onto a padstone

RSJ installation · Surrey

RSJ installation in Surrey

Survey, engineer's design and installation of RSJ installation anywhere in Surrey.

  • Free survey visit in Surrey
  • Engineer's calculations arranged
  • Building control handled for you

Free survey in Surrey

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  • Free survey visit
  • Engineer's calculations arranged
  • Building control handled
  • Fixed written price once scope is agreed
  • England, Wales, mainland Scotland & NI

RSJ installation in Surrey: how it works

RSJ installation is the supply and fitting of a structural steel beam to carry load across an opening or in place of a wall. RSJ stands for rolled steel joist, an older name for an I-shaped steel section; most domestic beams today are universal beams. Installation covers fabrication to the engineer's design, delivery, lifting, bedding on padstones and packing tight.

Across Surrey, RSJ installation usually comes up when people want more light, a better layout or a way through to a new extension. We can survey in places such as Staines, Woking and Banstead and the villages around them. Whatever the reason, the beam is sized from calculations and the work is inspected before anything is covered.

Key points for your project

  • Floor joists can rest on the bottom flange, hang from timber packers bolted into the web, or be notched to sit over the steel. The engineer specifies the connection, and it affects how flush the finished ceiling can be.
  • Where a long beam cannot be carried into a property in one piece, the engineer can design a bolted splice so it arrives in two or more lengths. The splice position and bolts are part of the calculations and must be installed exactly as drawn.
  • An RSJ inside a home commonly needs 30-minute fire resistance where it supports elements of structure. Fire-rated plasterboard boxing is the usual method, with intumescent paint used when the beam is to remain visible.
  • Packing is what makes the beam work. Steel shims and dry-pack mortar fill the gap between the top flange and the structure above, so the load transfers onto the steel without the floor or wall settling down onto it.
  • RSJ originally meant a rolled steel joist with tapered flanges. Most beams supplied for homes today are universal beams with parallel flanges, but the term RSJ has stuck, and builders, engineers and building control all understand what it means.

From survey to sign-off in Surrey

  1. Free visit

    A short visit to Surrey to see the job, agree what you want and check the bearings, floors and services that affect the design.

  2. Calculations

    The engineer's calculations and a simple drawing are prepared for your opening and shared with you before anything is ordered.

  3. Building control

    We submit a building notice or full plans application to the local council's building control team, so approval is in place before the wall is touched.

  4. Steel in, made good

    On site we prop, open up, fit and pack the steel, then fire protect, box in and plaster once the inspection is done.

What does RSJ installation cost in Surrey?

As a guide, budget £900–£2,800 per beam including VAT for rSJ supply and fit (single beam) in Surrey, based on published UK cost guides adjusted for prices in the South East (+12%).

JobTypical guide rangeWhat it usually covers
RSJ supply and fit (single beam)£900–£2,800 per beamBeam supplied, delivered, lifted and packed on padstones, with propping (calculations and approval priced separately)
Fire protection to a steel beam£170–£670 per beamFire-rated board boxing or an intumescent coating system as specified
Temporary works and propping£170–£560Props, spreaders, needles and sole plates for a typical opening, installed and struck
Load-bearing wall removal with steel beam£2,250–£5,600Typical internal wall up to about 4 m: calculations, building control, propping, steel, padstones, fitting, fire protection and making good

Figures include our approximate regional adjustment for prices in the South East (+12%) and are rounded. How these figures are worked out.

Building control and neighbours in Surrey

Structural openings in English homes need building regulations approval before work starts. The local council's building control team can deal with it, or you can use a registered building control approver. Either way the steel is inspected before it is covered, and a completion certificate is issued at the end. Keep it safe for when you sell.

Terraced and semi-detached homes often need party wall notices, because cutting into a shared wall to take a beam end is notifiable under the Party Wall etc. Act 1996. Allow at least two months for the notice period unless your neighbour agrees sooner.

Building rules in England

RSJ installation in Surrey: your questions

How soon can RSJ installation start in Surrey?

Start dates depend on the engineer's calculations, the building control approval and, where needed, party wall notice periods. We give you a realistic timetable after the survey and keep you updated as each approval comes through.

What happens at the survey visit in Surrey?

We look at the wall, the floor and ceiling either side and what sits above, measure the opening you want, and note cables, pipes and access for the steel. It usually takes under an hour and there is no charge.

How heavy is an RSJ and how is it lifted?

Weight varies widely with the section and length, from beams a small team can carry to steels needing mechanical lifting. The lift is planned at the survey, using enough people, trolleys and suitable lifting equipment so the beam goes up safely and level onto both bearings.

Does an RSJ need to be painted or boxed in?

Usually it needs fire protection, most often by boxing in with fire-rated plasterboard and skimming. If you want the steel on show, an intumescent paint system can be applied to the specified thickness and then top-coated in your chosen colour. The fabrication primer is not fire protection on its own.

What does RSJ stand for?

RSJ stands for rolled steel joist. It was the name for a hot-rolled I-shaped steel section with tapered flanges, and it is still used loosely for any steel beam in a house. Most steels fitted in homes today are universal beams, which do the same job with parallel flanges.

Can an RSJ be delivered in sections?

Yes, where access is tight. The engineer can design bolted splice joints so a long beam arrives in two or more pieces and is joined in place. The splice has to be part of the calculations from the start, because it changes how the beam carries load at that point.

Can you work on older or listed homes in Surrey?

Yes. Older homes often have lime mortar, timber lintels or shallow footings, which the engineer allows for. Listed buildings need listed building consent for internal structural changes as well as building regulations approval, and that must be in place first.

Planning to take a wall out?

Book a free survey visit. You get an itemised written quote covering calculations, building control, steel and making good.